Touch screen, precision, Medical Heat Sealer. Specifically designed for the production of repeatable high quality seals in medical packaging.

Validation to ISO 11607. This particular model produces seals 10mm wide and up to 800mm long.

 

Produces high quality heat seals in flexible medical packaging, up to 800mm. Validatable to ISO 11607. Touchscreen HMI/PLC controller, customisable.

Producing flat, wrinkle free, high integrity seals can never be more critical than for sterile barrier flexible medical packaging; the HSX-Series provides the technology and reliability to produce time after time, independent of operator influence. Achieving seal integrity requires precision engineered constant heat sealing jaws and a pouch loading system that helps eliminate wrinkles, rather than creating them! The HSX-Series delivers controlled pressure, temperature and dwell time across the 400mm, 650mm or 800mm sealing jaws.

Validation of the process to ISO11607 Part 2 is simplified due to the HSX-Series touchscreen HMI and PLC controller. Process variables stored in recipes, are customisable behind multi-level passwords, and are constantly monitored triggering user alarms should any setting drift too far.

The HSX-800, and includes 800mm long sealing jaws, built-in touchscreen, pack-in-place™ sensors, auto/manual start, and seal parameter trend analysis. Hardware add-on options include remote touchscreen controller, custom in-feed tray, additional pack-in-place™ sensors, vacuum controlled packing, gas flush packing, and guillotine film cutter.

The HSX-Series is becoming the gold standard heat sealing equipment for highest quality seals in medical packaging.

Features:

• 5.7″ touch screen user interface/controller for precise control of temperature, pressure and dwell time. Integral screen as standard or separate control console optional.
• Storage of recipes for fast and repeatable recall of machine settings
• Precise pressure calibration of standard surface area jaw face
• Jaws constructed in aluminium and silicon rubber with precision ground faces
• Range of jaw face surfaces including Flat Metal, Crimp and Teflon Coating
• Auto start feature and cycle counter with reset, for greater user convenience

Benefits:

• Choice of models and options with heat sealing jaw configuration, either single heated or dual heated
• Validatable to ISO11607, or internal standards, IQ/OQ documentation available
• High quality repeatable seals, not influenced by operator
• Versatile applications for flexible materials, such as polymer films, laminates, Tyvek, metallised films and foils
• Low Maintenance 12 months between calibrations

 

Models: HSX-800 SingleMed Upper jaw temperature controlled HSX-800 DualMed Upper & Lower jaw temperature controlled.

Seal Width and Length: Standard 10mm width, custom sizes available. Length 800 mm, custom sizes available.

Controller: 5.7″ Touch Screen TFT LCD 320 x 240 colour display. IP56 rated. Stores up to 20 sealing recipes. Password protection. Optical pack in place sensors. Auto, touch screen or optional footswitch operation.

Temperature Control: Range: Ambient to 300°C, Accuracy: +/- 0.5%, Operating Accuracy: +/-2°C. User definable alarm for over/under set level.

Pressure: Range: 0 to 100psi (6.8bar, 689Kpa), via electronic pneumatic E/P regulator. Accuracy +/-1%. User definable alarm for over/under set level. Supply via clean and dry compressed airline or bottled air/
nitrogen at 75 to 115psi.

Dwell Time: Range: 0.1 to 99.9 sec., Resolution 0.1 sec.

Auto Cycle & Delay Time: Delay Time Range: 0.1 to 99.9 sec. Auto Cycle incorporates Pack-in-place™ sensors for automatic cycling of sealing bars used in manual production environments, and assists with correct alignment of sample.

Jaw Guidance System: Advanced jaw guidance system guarantees even closure, resulting in consistently high quality seals.

Pre-Heat Cycle: User definable variable time interval, electronic processor controlled.

Cycle Counter: Electronic counter for seals completed.

Sealing Jaws: Standard flat jaws 10mm x 800mm, constructed in aluminium with precision ground face. Lower sealing jaw with precision ground silicone rubber face.

Environment: 5-50°C ambient operating temperature, RH 75% max (non-condensing).

Power: 240V AC 50/60 Hz (110V AC available on request).

Options:

-Sealing jaw dimension/profile as required (inc. Matched crimp 120° x 1.8mm pitch)
-Teflon Coated Tape or Teflon Coated Jaws
-Vacuum and/or gas flushing of packs
-Guillotine cutter
-Integral or separate control console
-Validation documentation / service

• ASTM F2029 Standard Practices for Making Heatseals for the Determination of Heatsealability of Flexible Webs as Measured by Seal Strength
• Meets ISO 11607 Packaging for sterilized medical devices with validation.